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A Look Inside the Solder Flux Pen

Posted by Jim Hisert on Tuesday, September 4, 2012

Flux PenHere is a picture of an Indium Corporation solder flux pen, sectioned to show you the internals.  Who DOESN'T want to see THAT, right?!?

Flux pens are commonly used to accurately supply small amounts of flux to parts before soldering. In the case of hand soldering solar cells, this is the perfect packaging. As you press the flux pen tip (the yellow part in the picture) against your solar cell, the spring-loaded tip assembly moves back into the body of the flux pen, opening the valve and releasing a small amount of flux into the upper chamber. The pen tip, made of a felt material, carries the flux to the outer surface via capillary action. As you move the flux pen tip across the cell metallization, a thin, even trail of flux is deposited on the surface.

Although flux pens are designed for all types of hand soldering/rework applications, the felt tips generally measure 1.5mm x 4.25mm. This size is great for various sizes of tabbing ribbon!

If you’d like to try using flux pens filled with the best tabbing fluxes available, contact us at solar@indium.com

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Flux Pens for Hand Soldering Solar Cells

Posted by Jim Hisert on Monday, June 4, 2012

A few months back, while discussing tricks for hand soldering c-Si solar cells, I mentioned flux . One tip I didn’t mention is how to APPLY flux before soldering.

Tabbing fluxes are commonly sprayed and dipped in automated processes, but flux pen application is best for hand soldering. Flux pens are small plastic containers with a spring loaded felt tip at one end. With a slight amount of pressure, the tip allows flux to wick through the felt and onto the cell.

  • Since the tip valve closes between uses, evaporation is kept to a minimum.
  • The unit is disposable; there are no needles or micro valves to keep clean.
  • Application is uniform so there is less chance of flux inconsistencies.

I use flux pens for non-automated testing of fluxes.

If you are interested in trying one of our fluxes in pen form, send us an email at solar@indium.com.

~Jim

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Halogen-Free Solder Paste - Part 2

Posted by Mario Scalzo on Tuesday, January 15, 2008

We received a call today from a customer that had tested the halide content of their board and reflowed solder paste, without components, using Ion Chromatography. This was an attempt to get a "baseline" reading for halogen and halide content. Well, they got a suspicious reading and we got the urgent phone call. Halogen-free solder paste is by its very nature also halide-free solder paste, but not necessarily the opposite. Halogens are found everywhere; in some solder pastes, some fluxes, resins and solder masks, and even some surface finishes. A lot of it has to do with temperature and the curing of the boards. This shows up when testing for halogens. Try running a bare un-reflowed board, without solder along with a bare, reflowed board. Sometimes the differences are really concerning. Also, a little cleanliness goes a long way. Repeat the same test with boards that have been cleaned per the IPC recommendations for Surface Insulation Resistance (SIR), try the test again, cleaned versus un-cleaned test boards. Add in the solder paste factor, contamination from fingers, soiled gloves and even alcohol-based marking pens. Please let me know your results, Mario Scalzo. More information may be found at our Online Help: Indium Knowledge Base.

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